Forklifts are an essential tool in material handling and are used in various industries, including warehousing, manufacturing, and construction. With the increasing demand for material handling equipment, the variety of forklifts available in the market has also increased. Hence, it is important to understand the different classes of forklifts to make an informed decision while purchasing.


Class I: Electric Motor Rider Trucks

Class I forklifts are electric-powered and are best suited for indoor use. These forklifts have a load capacity of less than 3,000 pounds and are equipped with cushion tires, making them suitable for smooth surfaces.


Class II: Electric Motor Narrow Aisle Trucks

Class II forklifts, also known as narrow aisle trucks, are designed for use in narrow aisles and tight spaces. These forklifts have a load capacity of up to 3,000 pounds and are equipped with either cushion or pneumatic tires.


Class III: Electric Motor Hand Trucks

Class III forklifts are small, compact, and manually propelled. These forklifts have a load capacity of less than 2,000 pounds and are equipped with cushion tires.


Class IV: Internal Combustion Engine Trucks – Cushion Tires

Class IV forklifts are powered by internal combustion engines and are best suited for outdoor use. These forklifts have a load capacity of up to 5,000 pounds and are equipped with cushion tires.


Class V: Internal Combustion Engine Trucks – Pneumatic Tires

Class V forklifts are like Class IV forklifts but are equipped with pneumatic tires instead of cushion tires. These forklifts are best suited for outdoor use and have a load capacity of up to 5,000 pounds.


Class VI: Electric and Internal Combustion Engine Tractors

Class VI forklifts, also known as tractors, are large, heavy-duty vehicles that are used for transporting large loads over long distances. These forklifts have a load capacity of more than 5,000 pounds and are equipped with pneumatic tires.


In conclusion, when choosing a forklift, it is important to consider the type of work that will be performed and the environment in which the forklift will be used. Understanding the different classes of forklifts can help make an informed decision and ensure that the right equipment is selected for the job.


Now that we understand the different classes of forklifts, let’s try to better understand how each class of forklifts are used in different situations and working environments.


Forklifts, also known as lift trucks, are essential material handling equipment used in a wide range of industries such as warehousing, construction, and manufacturing. Forklifts are classified into several categories based on their design, power source, and application.


The most common forklift classifications are:


Counterbalance Forklifts

These are the most common type of forklifts and are designed to balance the load on the front and rear wheels. They are ideal for indoor and outdoor use and come in a variety of sizes and capacities to meet the needs of different industries.


Reach Trucks

Reach trucks are designed for narrow aisle operations, where space is limited. They are equipped with telescopic booms that allow them to reach high shelves and pallets.


Pallet Trucks

Pallet trucks, also known as hand pallet trucks, are manually operated and used to transport pallets from one location to another. They are easy to maneuver and can be used in tight spaces.


Order Pickers

Order pickers are designed for order picking operations in warehouses and distribution centers. They are equipped with a lift platform that can be raised and lowered to reach items stored on shelves.


Electric Forklifts

Electric forklifts are powered by batteries and are ideal for indoor use where emissions are a concern. They are quiet, environmentally friendly, and require low maintenance.


Internal Combustion Engine (ICE) Forklifts

ICE forklifts are powered by diesel or gasoline engines and are ideal for outdoor use. They are powerful and durable but require more maintenance than electric forklifts.


Rough Terrain Forklifts

Rough terrain forklifts are designed for use on uneven or rough surfaces, such as construction sites or rough terrain. They are equipped with pneumatic tires and a rugged frame that allows them to navigate rough terrain with ease.


Container Handlers

Container handlers are used for loading and unloading shipping containers. They are equipped with a specialized fork that can lift and move containers from trucks or ships to storage areas.


In conclusion, forklifts play a critical role in many industries, and their classification is important to ensure that the right type of equipment is used for the job. Each type of forklift has unique features and capabilities, making it important to consider the specific requirements of each application before making a purchase.


“Forklifts are classified into several categories based on their design, power source, and application.”