Getting certified to operate a forklift requires passing a theory exam that tests your knowledge of safety procedures, equipment operations, and regulations. To help prepare for your forklift certification, forklift exam, or forklift driver license test, here are the top 17 most common questions with detailed answers:
1. Before operating a forklift, who must provide written authorization?
Answer: Your employer must provide written authorization before you can operate a forklift, even occasionally or rarely. Operating without authorization could lead to termination and void your certification.
2. What is the “load center”?
Answer: The load center is the distance from the front face of the fork arms to the center of gravity of the load being carried. Knowing the load center is crucial for maintaining stability and preventing tip-overs.
3. What is an approved code of practice?
Answer: An approved code advises employers on complying with legislation to ensure a safe working environment and knowledgeable forklift operators. It provides guidance on training, forklift features, safe use, pedestrian protection, maintenance, and thorough examinations.
4. What does “free lift” mean for lift trucks?
Answer: Free lift is the distance forks can raise before the mast starts extending. Forklifts with full-free lifts are better for areas with low overhead clearance.
5. How much back tilt should be used when transporting a palletized load?
Answer: Only use enough back tilt to stabilize the load type and account for ground conditions. Excessive tilt can cause instability.
6. When does a forklift’s “rated capacity” apply?
Answer: The rated capacity (maximum safe lift weight) applies when the mast is vertical on flat, level ground with no slope or debris.
7. Who is responsible for safe working conditions per health and safety legislation?
Answer: Everyone on the premises is responsible. Employers must provide a safe environment, but workers must also follow protocols to protect themselves and others.
8. Why should forks face downhill when an unladen counterbalance truck is on an incline?
Answer: Facing downhill improves traction, stability, and adhesion, whether driving up or down the incline at any gradient.
9. Why is there an increased tip-over risk when tilting a load forward at height?
Answer: Tilting forward shifts the combined center of gravity, causing instability and increasing the likelihood of tipping outside the stability triangle.
10. Lifting a laden pallet. How should the fork arms be adjusted?
Answer: Space the forks evenly so that the weight is distributed equally on both arms, at least two-thirds the length of the pallet.
11. What must you do when approaching an intersection on a forklift?
Answer: Slow down and sound the horn to warn pedestrians and other vehicles, especially if the load obstructs your vision.
12. How do you proceed if forward visibility is obstructed or blocked?
Answer: Drive in reverse if you have better visibility looking backward. Use spotters, mirrors, and headlights, and always look in your direction of travel.
13. What’s necessary before entering a trailer or railroad car on a forklift?
Answer: The trailer or railcar must be securely locked in place using wheel chocks to prevent movement when driving over the bridge plate.
14. What should a forklift operator’s first concern be?
Answer: Ensuring the forklift is in safe and proper operating condition through documented inspections of components like brakes, lights, fluids, and tires.
15. Name three signs a forklift is unsafe and must be removed from service.
Answer: Fuel or fluid leaks, spongy brake pedal, exhaust fumes making you feel sick, faulty steering, lifting issues, or overheating engine.
16. Is it easier to stop a forklift or automobile, and why?
Answer: It’s easier to stop an automobile because it weighs less and has front-wheel steering, improving responsiveness compared to rear-wheel drive forklifts.
17. When driving up 10%+ grade ramps with a load, which direction should you carry it?
Answer: Carry the load uphill, even if driving in reverse, to prevent it from falling off the forks.
Studying these common forklift license questions and understanding the reasoning behind the answers will significantly improve your chances of passing the certification exam. Proper forklift training is essential for workplace safety, as you can read in our “Comprehensive Guide to Forklift Certification!”
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